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Flags & Slabs - Page 03
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 ruler
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Forum Question Dark Staining on Edge of Slabs - Richard Fearn - 13 May 2002
Hi,
I recently had a patio laid with Weathered Bronze Yorkstone Paving. The contractor dry filled the joint with a fine (block) sand and cement mix and watered it afterwards.

Now a month later I have many slabs that have a "dark stain" just on their edges. In very hot weather they do "slowly" dry out but it looks unsightly.

Is this the wrong type of mix causing the problem? Any ideas of what remedial action I can take to cure the problem.

Thanks
Richard
Worcs, UK

forum answer Tony McCormack - 13 May 2002
Hi Richard,

it sounds as though this could be either cement staining at the edges of the flags or a manufacturing effect similar to that discussed in another thread.

How wide are these marks and are they exactly parallel with the jointing or do they wary in width? If you have a picture, send it to me via info AT pavingexpert.com and I'll take a look.

The only other comment I should make at this time is that block jointing sand is less than ideal for making what should be a cement mortar. The grain size distribution is not that of a building sand, but then, for a patio, it really shouldn't matter.

Who manufactures the Weathered Bronze Riven flags?

Richard Fearn
13 May 2002
Hi Tony,

Thanks for the reply. They are StoneMarket slabs. The dark stains are mostly parallel to the edges....but not always....

In the StoneMarket brochure they say they don't recommend the use of "modified" sands due to water retention that can lead to dark staining. I don't think these are mortar stains as when the areas do dry the slab is then fine. Perhaps rake out everything and wet-point with a 4:1 mix as suggested on your web-site????

Thanks
Richard

Tony McCormack
13 May 2002
Modified sands means the Geo-Fix sort of stuff, also known as polymeric sands.

I'd leave the paving for a while longer. Let it have a couple of months of summer and see if it gets any better. If there's no improvement, you could try re-pointing it with a proper mortar in early autumn.

In the meantime, if you do get a photo of the markings, I'd like to see it.

Richard Fearn
16 May 2002
O.K , thanks for the advice.

I've managed to take some digital photos and have e-mailed them to you.....

Cheers
Richard

Tony McCormack
17 May 2002
Gottem, thanks. smiley

stained flag edges

This looks very much like retained moisture. For some reason, moisture or surface water is being held in these spots and is making the flag edges look darker that usual.

The most common reason for this phenomenion is that the section of jointing immeditely adjacent to the 'staining' is lower than the rest, or it is more permeable and is 'wicking' groundwater from the bedding layer. It's not a 'stain' as such; it's only water and shouldn't have any long term effect, but then again, it shouldn't be as obvious and widespread as it seems to be from the pix you sent.

Is the jointing 'soft' at these wet spots? Try pushing a screwdriver into the jointing. It really shouldn't be able to penetrate, but if it does, it indicates the jointing mix is knackered (technical term) and should be replaced.

However, if the water is being held there because the affected sections are lower than the surrounding paving, there's not a lot you can do. It may well disappear in time, but it really isn't worth losing any sleep over.

See how it goes over the summer.

Richard Fearn
17 May 2002
O.K , thanks for the analysis and your time...much appreciated
Leighton
18 May 2002
Hope its ok to butt in on conversation. Interesting comments on the dark edges to slabs as seen in photos.

We are a garden design and build company and have in recent years carried out the installation of a number of paving display areas for various suppliers and manufacturers.
This dark staining seems to be becoming more common, along with the dark staining blotches etc as you mention.
We understand this to be caused by differential curing within the concrete, resulting in undisolved carbonates from the cement to appear on the surface.
There seems to be various explainations and 'excuses' given, but many different manufactuers of paving slabs all suffer.
There seems a link between moisture under and between the slabs that is drawn to the surface bringing these dark stains with it, along with curing time allowed by the makers before wrapping the pallets etc, thus traping moisture in the slab.
We keep trying different methods of laying, pointing etc to try and find a best way. Having last week replaced a whole section of display material that is less than four months old due to staining etc.
Interested to hear comments on this and cases / solutions if any.

Fantastic site by the way! We now recommend it to our design clients as a reference point.

Richard Fearn
20 May 2002
Thanks for the extra information....have you found any method of pointing or remedial work that can be used to minimise this effect? Is there any chance of it disappearing over time?

To be honest I'm a bit fed up as the slabs weren't cheap and we paid a lot of money to have them put down properly. However I can't really call the contractor back as it appears they have done nothing wrong???

Cheers
Richard

Tony McCormack
20 May 2002
I've not seen differential curing cause such 'neat' tone differences within flags before. All the pics sent to me by Richard exhibit darkening along one or two edges, and it's more or less parallel to the edge, whereas the diff cure effects most commonly evidenced are like those shown in the "Dark stains on riven wet cast slabs" thread on the previous page. These show classic diff cure effects; tone variation across the entire flag and a lightening rather than a darkening, although this may be a consequence of the dyes used.

I'm not aware of any independent, authoritative answer to this effect. As said, there's umpteen excuses from the manufacturers, but the better companies are prepared to offer an exchange for unmarked flags, if you twist their arm enough.

It may be worth asking Stonemarket to send out a Tech Rep, but I don't think they'll accept any responisbility. The first port of call must be the contractor, as they supplied the materials and are the ones with a 'contract' with Stonemarket, but don't hold your breath!

 ruler
Forum Question Black Mortar Pointing - Duncan Loveday - 13 May 2002
I'm thinking of pointing my newly-laid patio with black mortar. The patio is elliptical about 10m wide and 5m deep (and yes, a lot of cutting was involved !). Slabs are concrete reproductions of riven stone (Bradstone Old Town, 'mellow cotswold' shade). It's a random pattern using six sizes. Joint widths vary from 10mm to 25mm, with the odd 30mm and occasional 35mm.

Only two problems - one, I'm not sure how it will look - does anyone have a picture of a yellowish riven slabs in a random layout pointed with black mortar?
Two - is the black mortar going to stain more than normal mortar?

I'm thinking of using a pointing tray (Stonemarket do one) - are these any good for a novice user?

forum answer Tony McCormack - 13 May 2002
Hi Duncan,

the buff riven flags look best poited with a buff mortar, in my opinion. The black mortar is a bit strong and stark, but I'll see if I have any photos in my library. I know I have some pics of buff riven with white (ie, pink) mortar, but I'm not sure what others I have.

With regard to the tray, I wouldn't waste my time, but then, I'm a so-called professional and have been pointing flags since I was 5 years of age (Thanks Dad!). However, somewhere else on this message board, one of the DIY fraternity tried out the pointing tray and reckoned it was a right pile of shi...err, rubbish.

The key to neat pointing is using a stiff mix and being prepared to take your time. "Point in haste, regret at leisure", as a wise flagger once said. smiley

I'll have a look for those pictures later today.

Duncan Loveday
13 May 2002
Thanks Tony - it's good to talk to someone who knows their stuff. I can't remember where I read that black mortar would look good with riven flags - possibly somewhere on your site but I'm not sure.

Do you reckon my occasional wide joints (35mm) are going to look UK ? The Bradstone glossy says joint widths should be variable between 10mm and 30mm and mine are almost all in that range - just the odd one or two that are wider. Mostly its where there's a big slab (2x2 or 3x2) adjacent to a run of smaller ones. But the whole patio is quite big and bold and to my eye the unpointed joint widths look fine.

Thanks again

Tony McCormack
13 May 2002
Yes, it's a favourite tip of mine to point riven flags with black mortar, but it depends on the colour of the flags. Black looks great with real yorkstone and the darker riven copies.

As for the wide joints, is there no chance of re-aligning the flags to even out the joint width? 35mm is the upper limit, really - you can make these exceptionally wide joints look less obvious by making them into a 'feature'. Once you've pointed the joint, press in some small (15-20mm) pebbles or chunks of slate/stone and smooth off the mortar around them. smiley

Duncan Loveday
13 May 2002
Well if 35mm is the upper limit, then I think I can live with one or two of that size, especially next to a big (3x2) slab and pointed in mortar of a similar colour (I was a bit worried about wide joints and black mortar).

Maybe I'll sign my name in the pointing - like an artist signing a painting - what do you think ?

Thanks again for your help and advice.

 ruler
Forum Question How much gap between slabs? - saihuj - 16 May 2002
Hi, I'm laying a patio with 500 X 250 slabs (flags), and I've read that the standard spacing between them should be about 9mm for the mortaring. However, I've just placed a couple of slabs together on the grass to check, and the edges are bevelled, which means that although the slabs touch each other at the bottom, they are between 5 - 10mm apart near the top. (The slabs are about 45mm thick.) Also, the edges are not perfectly straight, but have a more random, natural look - which is why there's a variation between 5-10mm. S

o my question is - should there be a 9mm gap between the bottom of the slabs (which will result in an unsightly large 15-20mm gap the surface), or should I join the slabs as close together at the bottom?
I hope I've explained this OK?! Please help! I'm starting the proper laying this Friday (17th).

Many thanks.

forum answer Tony McCormack - 16 May 2002
10-12mm is the usual joint width, even with irregular flags. It's not desperately critical, but, if you're using mortar joints, adjacent flags shouldn't touch and you can have a joint up to 20mm or more, although the bigger the joint, the worse they look. If you can keep them all around 10-15mm wide at the surface, they'll be fine. smiley

Good luck for Friday - let us know how you get on.

 ruler
Forum Question Random Flag Paving - Whats the trick? - GreigW - 20 May 2002
Hi,
I am trying to get to grips with a technique for laying flags (Stonemarket Millstone Flags) to a random pattern. I am practising on my computer using some CAD software as a simulator. The problem I am having is that with standard 12 mm jointing between flags I end up with the flags overlapping because although the flags are sized to fit together I end up with differing numbers of joints and hence the overlapping.
The Stonemarket catologue does give some help (never have 4 corners meeting) but does not deal specifically with a method to avoid the overlapping problem I am having.
Is it that I am being too 'precise' with the software or is this a real paving problem?
Does anyone have a method to follow for random flag paving?
Any help will be greatly appreciated.
Thanks.
G.
forum answer Tony McCormack
This problem is covered on the Random Paving Layouts page.

You need to adjust the joint width to suit.

 ruler
Forum Question Proper foundation for flagstone - Susan W Bullock - 21 May 2002
Hi.
I hope you can help...your website is the best resource I have found regarding flagstone.

I have a contractor scheduled to do landscaping, including creating a patio from Tennessee Blue flagstone. This flagstone is about one inch thick and cut in a random pattern. It will be laid over a combination of an existing cracked cement patio. bare ground where prior flagstone was removed and a concrete sidewalk. The original bid included a concrete base for the flagstone because we asked for concrete...my husband heard that it was the most durable base.

However, on the eve of laying the stone, the contractor said that we should use a "crusher run" stone as a base with a mortar top layer instead of concrete. I am suspicious that this change in plan is due to his financial difficulty (we gave him the agreed-upon sum for supplies and he asked for another substantial sum because he spent the supply money on warehouse rent). My husband and I spoke with several other contractors, and the consensus is that the two bases are basically equivalent, although a few prefer concrete, believing it to be more durable.

Money is not an object, as the original quote was for concrete, and level of difficult won't be a factor because the experienced contractor will be doing the work. Another factor is that our house is situated on the side of a small mountain and have significant drainage problems. Should we go with the concrete or the crushed stone/mortar as a base for flagstone?

Thank you for your help.

forum answer Tony McCormack - 21 May 2002
Hi,

I'm not familiar with this Tennessee Blue flagstone stuff, but I assume it's pretty similar to our Yorkstone riven paving.

At only an inch thick (25mm), it really does need to be laid on a cement bound bedding, and if concrete is what is normally specified in your area, and concrete is what you agreed, then concrete is what you should get.

Laying on a mortar bed, on top of a crushed stone sub-base is fine as long as the ground beneath (the sub-grade) is suitable, but that's for UK conditions. I believe frost heave is a significant risk in some parts of the USA and therefore I'd be a little more cautious about it's use under those conditions.

If, as you hint, there are significant drainage problems with the sub-grade, then concrete is the safest option to follow. All-in-all, you should get what was oroiginally agreed, and I just hope you have all this in writing!

PS - I know this may sound daft to you, but is this Tennessee Blue Flagstone really blue in colour? Do you have any pictures?

 ruler
Forum Question Stonemarket Millstone flags as steps - GreigW - 23 May 2002
Hi Tony
I am designing a patio which leads down to grass level via two steps. I am planning on using a 9 size millstone random pattern on the patio and then various 620mm deep sizes for the treads of the steps. My contractor would prefer to start at grass level and build the steps up first laying the bricks we have chosen as risers on top of the lower tread. (as opposed to laying the all the risers and then butting each tread flag up to the riser at the rear of the tread - with the appropriate joint). Would you have any prefered method?

Also the contractor's method necesitates a 'step' at grass level on to which he would lay his first riser. I have no problem with this as it means keeping the grass neat at the start of the steps is much easier. My plan was to use the smallest 'depth' for this step ie 310mm. Again - any thoughts based on your experience of what works and what does not?

forum answer Tony McCormack - 23 May 2002
Hi Greig,

I like a 'landing' at the base of a flight of steps (if you can call two steps a flight!) as I feel it looks more professional and defines the start/end of the structure as well as providing a safe footing for users, so I'd definitely incorporate one. However, I'd make it at least 450mm width, so that it does provide an adequate footing for users. 300mm isn't really wide enough to stand upon safely - my boots are more than 300mm long!

I'm not a big fan of laying brickwork on top of flags, though, because the whole structure becomes dependent on preceding courses of work and, if one section works loose (be it tread or riser),  everything above it is affected. By bedding the risers on a small footing of concrete and then abutting the flag tread, then, if the tread or riser gives way or works loose, it affects only that one step, and not everything else.

Obviously, this isn't as critical on a two step flight, but the principal remains. If you're the client and/or the designer, then you should get what you want, unless there is a sound structural or safety reason to do otherwise.

 ruler
Forum Question Buying In Northen Ireland - Fergus Byrne - 27 May 2002
I have just found this site and think it is excellent. I wonder could anyone tell me where I could buy natural stone flags in Northern Ireland as everywhere I check don't stock them.

Many Thanks

forum answer Tony McCormack - 27 May 2002
Hi Fergus,

I don't have the names of any specific dealers but I do know that Pomery Stone shipped a load of granite paving into Belfast recently, and there have been a few loads of the imported Indian sandstone shipped in to Dublin which will probably have found its way north.

Have a look at the Stone Federation Members page as I have a feeling they have some companies based in the North. Alternatively, try the Salvoweb page for details of Salavage and reclamation yards.

Hope that helps - if you do find a good source, let us know their details so I can pass them on to other enquirers. smiley

 ruler
Forum Question Thickness of stone flags - Michelle Anderson - 28 May 2002
I want to put reclaimed yorkstone flags in a random pattern on an area which will have an occasional car parked on it.
What is the min thickness of flag I can use, and what thicknesses of hardcore/ sand do you recommend?
Any other tips gratefully received.
forum answer Tony McCormack - 28 May 2002
Minimum 50mm thick (2") flags on a 10:1 grit sand:cement bed, on top of 100mm of DTp1 granular sub-base. Keep your joints approx 12-15mm wide and butter/point with a 5:1 mortar as you go.

Are you laying these yourself, Michelle, or bring in a contractor? It can be a right ball-acher trying to get reclaimed flags into a decent random pattern as they often need a good bit of re-dressing to make them fit. Have you considered using a transverse broken bond?

 ruler
Forum Question Repointing - Dominic - 30 May 2002
We had a patio laid using Marshalls Heritage Old Yorkstone slabs 10 days ago. The slabs have been laid on a full bed of mortar. The pointing looks crumbly, uneven and generally awful. We think it's because the builder covered everything with sharp sand, it rained heavily and the sand got into the mortar. I would like some advice on sorting this out.

How much of the pointing should be raked out and what mix should be used to repoint? Should it be a wet mix?
What's the best tool for raking out?

I need to gain some knowledge about this before negotiating with the builder. He's suggesting that no raking out is needed. This would make the level of the pointing wrong for a start.

This looks like a great website. I could really do with some help!

forum answer Tony McCormack - 30 May 2002
The old pointing needs to be cut out at least 12mm deep, preferably 20-25mm. I normally use a roofer's pick for this when the joints are fairly wide, but some may choose to use an angle grinder or a hammer and bolster.

The replacement mortar should be a 5:1 mix (Class II - see Mortars page) and a true mortar, ie, wet but not sloppy and not semi-dry.

Dominic
30 May 2002
Thanks! Looks like I'll be spending the weekend raking out pointing. Should a plasticiser be used for the mortar mix? Would silver sand provide a better colour for pointing Old Yorkstone paving?

Also, Marshalls Keykerb was used to edge the patio. It has a lot of mortar stains, which couldn't be shifted with a power washer. Any suggestions?

Thanks again - I wish I'd consulted the website before the work was done!

Regards

Tony McCormack
30 May 2002
Plasticiser - yes.
Silver sand - yes, if you're using a dye to colour the mortar.

Mortar stains - as they are relatively fresh, they might weather away over a month or so, but, if they are quite bad, then brick cleaning acid is the stuff to use.

TEST IT OUT on a discrete corner first, as some acids react adversely with coloured concrete products.

Use a paint brush to paint on the acid, leave it for 10 mins or so, then wash it off. Scrubbing with a wire brush will also help, but be sure to wear goggles and gloves. Assuming the acid doesn't balls up the colouring, you might need to re-apply 3 or 4 times to shift all the staining, but allow the kerbs to dry out each time, so that you can better judge how successful each application has been.

Dominic
30 May 2002
Thanks. Some more questions : At what level below the slabs should the pointing be? At the moment it's about quarter of an inch. Also, could you recommend a plasticiser?

Sorry if the questions are a bit simple, but I don't know any of this stuff. Since the job didn't go as expected, I want to make sure all is ok this time.

Regards
Dominic

Tony McCormack
30 May 2002
The pointing should be flush with the paving or no more than 3mm below paving level if tooled.

Plasticiser - whatever they have in the BM - FEBmix, PLAmix, Sealomix - they're all approved products and it's not possible to say one is better than the other.

Are you re-pointing them yourself, Dominic, or bringing the contractor back?

Dominic
30 May 2002
Looks like I'll end up doing the raking out to make sure it's done properly! The contractor will do the pointing, I hope.

The patio is small - about 10 sq m. Can all the mortar be mixed in one batch, or will it dry out? Also, I clicked on the Mortars link you pointed me to - Class II seems to be 1: 3-4 , not 1:5. can you explain? Excuse my ignorance!

Yet another query...... I'm having problems getting the contractor to do the repointing. He wants to hand over to someone else, who seems inexperienced.

Our Builder's Merchant suggested using Geofix. What is your opinion on using this for a 10 sq. m patio?

Don't suppose you know any contractors around London W3?!!

Best Wishes

Tony McCormack
31 May 2002
Right - here we go.....

Mortar - my mistake: I meant to hit the "4" not the "5" - a class II mortar is 1:4 - sorry for the confusion.
I can't see why the contractor isn't prepared to re-point a 10 m² patio - it would jonly take an hour - why bring in someone else?

Geo-fix - I've seen good things with it and I've seen bad, nay, bloody awful jobs with it. I need a lot of persuading to convince me Geofix is a worthwhile investment on such a small project.

Surely it's only a coincidence that the BM wants to sell you Geofix, at approximately 10 times the price of sand and cement - they wouldn't be looking to earn an extra bob or two, would they? wink

Contractors in London Village - I know a few, but none that would be prepared to come in over a BH weekend to re-point some other contractor's work. Most of the Contractors in my little black book are really only interested in larger works, 100m² minimum.

You can do this yourself - believe me. Take your time, don't rush it and make sure it's not done during the heat of the day (assuming we get a bit of heat!).

Frankly, I'd insist the contractor comes back and finishes their own work in a professional manner, but it sounds as though you're chasing shadows. sulk

Dominic
31 May 2002
Thanks! Talking to you is a welcome change from raking out mortar! Thanks for the tip re. using a roofer's pick; it's proving to be a worthwhile investment.

The contractor, "I've got so many other jobs, that I can't possibly fit you in", is prepared to pay his mate for a few hours to do the job. As you've gathered, we don't have much confidence in his mate. Hopefully, we'll find someone else to lend us a hand and get some money back from the contractor.

I do have to plead guilty on one count - I took Marshall's advice about laying the paving on a bed of mortar rather than dry sand/cement. This makes it all my fault!

One day when the garden is looking lovely, all this will seem worthwhile..........

Best Wishes

Dominic
20 Jun 2002
Hi again Tony,

It's taken a fair old while, but we've finally got there. We spent about 3 days raking out mortar and removing mortar stains from the slabs and brick edging. There was a long gap due to all the rain we've had "Down South" (it was never as wet as this in Blackpool, where I come from!). The football caused a few delays too.

Anyway, a contractor recommended by a friend has finished the job and the original contractor has paid his costs.

It would have been nice not to have had all the hassle, but it now looks acceptable, even to my wife!

Thanks for all your advice - it really did help us to work out what to do.

Regards
Dominic

Tony McCormack
21 Jun 2002
Great to hear you got it all resolved, eventually, Dominic - any pictures?
Dominic
27 Jun 2002
Hi Tony,

I have emailed you a couple of pictures. As you will see, there are some mortar stains. How long should I leave it before cleaning with an acid wash? After all the hassle with the pointing, I don't want to damage it!

Regards

Tony McCormack
27 Jun 2002
They don't look too bad to me, Dominic. I'd leave it until the end of the summer, as light staining will disappear over time due to the natural chemical reaction with acid rain.

Acid washing is all well and good as a last resort, but it can adversely affect the colours used in concrete pavings, especially the buffs. Have a look at them in, say, September, and then decide if and acid wash is still necessary.

I'll upload your photo's later, if I get the time. smiley

 ruler
Forum Question Marshalls Timberstone - Melanie Wright - 4 Jun 2002
Hi
I'm laying Marshalls Timberstones (38mm depth) over a 100mm Compacted Hardcore.
Can you please advise as to what depth my bed needs to be, should I use a 40mm 10:1 mix as in "How to lay Flags & Slabs" or Semi dry bedding material, depth ? as in " Mortars & Concretes".

Cheers
Slightly confused novice

p.s yet again Marshalls advise Full Mortar Bed only!!!

forum answer Tony McCormack - 4 Jun 2002
Hi Melanie,

the 10:1 or the semi-dry is fine for those flags - whichever suits you best, as, I assume, there won't be any vehicular traffic. There's not much difference between the two specs I give, anyway: both rely on a small quantity of cement to bind the sand/aggregate together sufficiently without trying to turn it into a rock-solid mass.

A full mortar bed is OTT, but is the usual recommendation from Marshalls and other manufacturers who really ought to know better, but who continue to get away with promoting the practice because it's allegedly easier for DIY'ers.

In our experience, it's actually harder to lay flags onto a wet mix, and there's no need for such a relatively high cement content. Use the semi-dry recipe of a 10:1 mix with minimal water content (if the sand is damp enough, there's no need to add any gauging water at all) and make the bed 35-50mm thick when compacted.

I 'd be interested to hear how you get on with these Timberstones, as previous posters have reported they are a right swine to lay, particularly because of the uneven surface which they say is all but impossible to level with adjacent flags.

Good luck, anyway! smiley

 ruler
Forum Question Stonemarket Millstone Flag Sizes - GreigW - 13 Jun 2002
Hi All,
I am having a bit of a problem sorting out the nominal sizes of these slabs as the sizes quoted in the Stonemarket catalogue includes a jointing dimension. Tony, have you ever used these and do you know by what amount their actuall size differs from the advertised size?
Thanks again
forum answer Tony McCormack - 17 Jun 2002
Hi Greig,

the actual size is Imperial, ie, 24" x 24", rather than the usual metric (which would be 600x600mm)

It's 2 or 3 years since I last worked with these, but I've seen nothing from Stonemarket (who still don't have a website!!) to indicate they have altered this silly practice.

HTH

GreigW
18 Jun 2002
Thanks. I will work on the imperial size converted to the nearest 5mm. ie 24"x24" (609.6x609.6) = 610x610.
Tony McCormack
18 Jun 2002
Given the so-called riven edges of these flags, 610x610 should be fine. smiley

Good Luck!

 ruler
Forum Question Indian Sandstone - Fergus Byrne - 14 Jun 2002
I have received a quote for Indian sandstone for £30 per sq/mt. Is this a reasonable price to pay for this.

Also the slab sizes are 600 x 600, 600 x300 and 300 x 300. For 30 mtrs what should the correct mix by size be. Also is there anything I should know about this type of slab, it is for a patio that will have no vehicles on it.

Regards
Fergus

forum answer Tony McCormack - 17 Jun 2002
Hi Fergus,

there's good Indian Sandstone and there bloody awful shite Indian Sandstone, so it's very important that you check out which type your supplier is offering. Have you seen it, or is it simpy a 'word-of-mouth' offer?

Some is quite crumbly and doesn't cope well with our damp climate. Some is highly laminated and starts to de-laminate (split into layers) a few weeks after completion. But then, some is almost as good as genuine Yorkstone paving. Until you check it out, you can't be sure of what you are buying.

Some of the better, more reputable suppliers will be more than happy to guarantee their stock, so that, god forbid, you were to have a problem, they would arrange for replacements at no cost to yourself, but other suppliers, especially re-sellers (those with no direct experience of paving but selling it as a sideline to, say, a garden centre) may be reluctant to do so.

Top quality riven stone paving is available from UK quarries for about the same price and has the backing of some of the largest paving companies in the country, so you know your purchase will be safe. It is well worth investigating these sources.

The ratio of slab sizes should be determined by your designer, after consideration of the site layout. Will a true random layout be used, or a coursed pattern? A herringbone effect? These factors will determine which ratio is correct for your project, but having a choice of only 3 sized does rather limit the possibilities.

HTH

 ruler
Forum Question How to lay a circular indian sandstone patio - Madunphy - 19 Jun 2002
Hi all,

Here in Dublin, I've been seraching for a suitable sandstone product to lay as a 3.5 diameter circular patio.

I have found a suitable product from a supplier that sources the stone from India. Its called Rivina sandstone which has a slight red tint too it. Its costing me 550 euros but to get it laid will cost more than the stone so I would like to do the job myself. I will lay a subbase and compact it but what should I lay the slabs on? A sand or concrete layer? Also how best should I tackle the job, start in the centre and work out? I guess that as each ring is laid I'd probably need to readjust some of the slabs to get them all fitting nicely. Should I keep the centre slightly higher and have a slope out?

How best to fill in the gaps/pointing? as I go or at the end? What type of pointing finish/colour would suite?

Thanks for any advice

Mike

forum answer Tony McCormack - 19 Jun 2002
550 Euros is a bloody good price for a natural stone circle of that size - 55 Euros per m² - around 37 quid for the Brits! Who's supplying that, if you don't mind revealing your sources? My family in Dublin have been paying almost 45 Euros per m² for imported sandstone!

Anyway, on to the rest of your questions....

Lay the stone on a 10:1 mix of grit sand with cement, as described on the How to Lay page. Start laying in the centre, and make sure the centre is at the highest point, so that water is shed to the edges. I like to establish the centre stone, then use it as a guide to screed out the rest of the bed before placing the outer rings, in sequence.

With the naturral stone, I prefer to butter the flags as they are laid, then point everything up once a ring is complete and had the joints "evened out". I always prefer a dark coloured mortar with stone flags, and from what you describe as the colour, I'd suggest a dark brown or black mortar would look good.

Be careful with the Indian stone, though: there's some right owld shite on the market here in the UK.

If you have any photos of this Rivina stone, I'd love to see them.

Madunphy
20 Jun 2002
|Hi Tony

The retailer is called StoneBroker out in Dalkey, though the stone is being imported from India. To be honest there isn't much choice in Dublin. Most places only stock the mint and another colour I cant spell!! Stonebroker had a bigger selection. I can't tell you if its the owld shite you mentioned!!, can one tell? The sample he gave me looked solid and was quite hard to break

Apparently this Rivina stone is new this year, so if I get my hands on a digital camera I'll try to get the picture to you.

Thanks
Mike

Tony McCormack
20 Jun 2002
I must get out to Dalkey next time I'm in Dublin - not been there for years! Have you a telephone number or full address?

To check the stone, try crushing a corner between your thumb and forefinger - if there's any crumbling at all, be very, very wary.

If you don't have a digicam, you can use normal photos and scan them, or I can give you a snail mail address, if you prefer.

Let me know how you get on. smiley

Madunphy
20 Jun 2002
It's near the villiage centre:

Stonebrokers
Olde Quarry
Dalkey
Co. Dublin;
Tel: (01) 2857709
Fax: (01) 2857251

From your description, I think I'm safe, the stone felt very durable, I'll check the sample tonight when I get home.

Cheers
Mike

 ruler
Forum Question Cutting curves - Nigel - 19 Jun 2002
I'm replacing my garden patio with concrete flagstones using a Dutch pattern & I plan to link two rectangular areas with a 90 degree curve of about 1.2 metre radius.

I've read some information on your site about cutting straight lines but what would be the best method to cut a curve?

forum answer Tony McCormack - 19 Jun 2002
What do you mean by "Dutch Pattern"?

What tools do you have?

Nigel
19 Jun 2002
Hello Tony,

It was described as a "Dutch" pattern in a paving book. It's a regular pattern using combinations of 600x600, 600x300 & 300x300, is the best way I could describe it.

This is my first attempt at a patio so as for tools - none at the moment. I was planning to find out what the experts recommended, buy or hire and then do a lot of practice!

Tony McCormack
20 Jun 2002
Which paving book, Nigel? I'm intrigued, as I've not come across the term 'Dutch Pattern' in relation to flags before.

Anyway, your best tool, given you're diy, would be a Power Cut-Off Saw or a Nangle Grinder. You must wear goggles and a dust mask when using either of these tools.

Lay your flags so they extend just beyond the line of cut, then mark out your curve with a piece of slate, or chalk. For really accurate curves, you could locate the point of origin and swing an arc from that, but, usually, as long as the curve(s) look sweet to the eye, they'll be fine. Spend a bit of time marking out the curve(s). Stand back and examine the marked line of cut from 5 metres away, from each side, and, if you can, from an upstairs window. Make all your adjustments with the slate/chalk marking - it's much harder to correct misalignment once you've started cutting.

Start at one end of the mark with the saw/nangle grinder, and make sure no-one is stood behind you, in the path of the dust/shrapnel. Lightly score your line of cut with long sweeping moves, then, once you're happy with the score, return over the work and cut to approx half depth of the flags, angling the saw/nangle grinder so that you're undercutting the required section of flag.
A few light taps with a hammer will break off the the unwanted sections.

If you plan to have exposed edges, you may need to saw to full depth and to keep the blade plumb for best finish. If you have a lot of cuts to do in this manner, it's best done with a diamond blade on a power saw, as depth of cut is maintained, unlike an abrasive blade, which wears down as it cuts.

How's that?

Nigel
20 Jun 2002
Hi Tony,

That's great - thanks for the thorough reply!

I found a book in my local library called "Handbook of Regular Patterns " by Peter Stevens which described the Dutch pattern and I've since found several other references on the web.

Thanks again!

Tony McCormack
20 Jun 2002
I think I've found the pattern to which you refer, but it's not the Dutch Pattern I know - I suspect it's been entitled 'Dutch Pattern' by someone looking for an appealing name, as the Dutch Pattern I know from the flooring trade features three 'blocks' laid horizontally spanned by a single vertical block....

Dutch pattern

...whereas your 'Dutch pattern' involves 3 sizes in a repetitive, modular sequence....

Dutch Pattern

....is that it?

Nigel
20 Jun 2002
Hi Tony,

It's very similar to the bottom diagram in your mail, but not quite. How can I insert a diagram into a mail on this thread?

Best regards,
Nigel

Tony McCormack
21 Jun 2002
If you have the image on your own server, follow the instructions given in the Help Section on the left (little purple book).

However, if you want to send the picture to me, I can upload it to my server for you - post to

Tony McCormack
21 Jun 2002
Thanks for the image, Nigel.....

2 size herringbone

....yet another variation on a so-called 'Dutch Pattern', although that is what we call a 2-size herringbone!

Thinking about it, I'm sure there's a pattern book somewhere that calls the above "Tudor" pattern - I reckon folk just call them a fancy name that means something to them, if not to anyone else!

Nigel
21 Jun 2002
2 size herringbone sounds a better description to me! Thanks again Tony.
Fergus Byrne
1 Jul 2002
Guys I am very interested in these patterns as I have just bought 32 sq/mts of Indian Sandstone and it comes in these three sizes. I was just wondering do you know of any other patterns that you can make up with these three sizes.

Also my patio has a curved wall in it. What is the best way to cut the flags to sit in perfectly against the wall.

Fergus

PS I can't believe how good this site is, I was ranting about it to my friends over a few pints of guinness on Sat night.

Tony McCormack
1 Jul 2002
There's a few different pattern you can make using 3 sizes, Fergus - it very much depends on the actual sizes, though, and whether they are 'modular', ie, multiples of a base dimensions such as 150mm, 300mm, 450mm, 600mm etc.

What sizes have you?

Cutting against a curved wall - bugger of a job! For us so-called 'hexperts', we use offset measures or a profile gauge, but it'd take me so long to explain the procedure, it'd be simpler for me to come around and cut the damned things for you! For diy'ers, I reckon the simplest method is to make a template from cardboard, cutting it with a pair of scissors until it fits the gap exactly, then transfer the template to the flag itself and cut it using a power saw or nangle grinder.

Finally, there's a Guinness tax on this site. You can't sup Gunness without buying me a pint! wink

Fergus Byrne
1 Jul 2002
Sizes I have are 600x600,600x300 and 300x300.

I'd love to get you over to cut the curves but I believe the transport costs to Ireland would put me off so I think the cardboard trick will have to do.(thanks for that).

Fergus

Tony McCormack
1 Jul 2002
With those sizes, you could do the modular sequence, shown above, a coursed pattern or a random-ish layout, or a sort of basketweave-cum-herringbone pattern. It all depends on what look you're after achieving.

I'll be over in Wicklow at the end of July, but, hopefully, you'll have it all done by then, Fergus, so there's no point in me bringing my tools with me! wink

Nigel
2 Jul 2002
Tony,

I have the oppurtunity to borrow an angle grinder from a friend rather than hire a power saw and diamond blade. I'd imagine the latter would be quicker - I don't mind investing the extra time but would it give as good a finish compared with a saw?

Tony McCormack
4 Jul 2002
Yep, it'll be fine. Just make sure you have a stone or concrete cutting disc, not a metal cutting disc, and be prepared for the blades to wear down quite quickly.

And don't forget the mask and goggles!

Let me know how you get on.

Nigel
4 Jul 2002
Thanks! At the moment I've just filled nearly 2 x 6 cu yd skips with the original "patio" and some of the clay soil. Physically I'm not quite a wreck yet but have been surprised by the amount of work & planning that needs to go in - I'm rapidly building a healthy respect for the those of you that do this full time!
Tony McCormack
4 Jul 2002
It keeps you fit (or, at least, it did before I ruptured my lumbar discs!) and it makes beer taste better, so it's not all bad. smiley
Nigel
15 Jul 2002
Hi Tony,

I'm at the stage where I've dug out the foundations and I need to make a decision on the subbase and type of bedding which might mean I have to dig some more! I read a couple of books on paving before finding your website and I've read not necessarily conflicting info, it could be there's more then one way of achieving a good result, I'd just like to get your view!

I've got a heavy clay soil & I've read that this is "reactive", but seen nothing to clarify what that actually means in relation to laying slabs on top of it. Anyway, the books have recommended using a 75 mm subbase to avoid this problem. I couldn't get any DTp1 so bought some Scalpings which is a reddish colour and seems to have some sort of natural resin which seems to help it bind together quite well. Some books have recommended using Mortar as the bedding mixture rather than a dry bed of sand cement as detailed on your website and also in one of the books. Could you explain what are the pros' and cons' of both types of bedding?

Tony McCormack
15 Jul 2002
The only difference between 'mortar bedding' and the semi-dry sand/cement I recommend is the amount of water in the mix.

When it comes to laying, though, the semi-dry prevents the flags 'floating' to incorrect levels, and make any remedial work much, much easier. If you want to use mortar, keep it as stiff as possible - a sloppy wet mix is a bloody nightmare. Most contractors prefer to lay on a 'just damp' mix - it's quicker and cleaner than mortar.

The mortar bedding is favoured by DIYers and those with not much experience. The only time it is used on site is on special contracts that have extenuating circumstances, and then a lime-based mortar is used, not a traditional cement mortar.

 ruler
Forum Question Loose flags on patio - Jason - 21 Jun 2002
Owing to problems with getting one inch york paving stones, I was persuaded that 3/4" would be ok for a lightly used patio. I don't know whether this is the cause, but my builder is having some problems getting them to stay put, however. They are laid on a solid, steel-reinforced concrete base (I hope that's the correct term) and 'normal' mortar for the bedding. They seem to be coming loose after a couple of days and rocking in their place settings. My builder thinks it's because they are a non-flat surface, but I assume that is bollocks.

Any advice would be greatly appreciated.

forum answer Tony McCormack - 21 Jun 2002
What type of 'mortar' is being used to bed these flags? Is it a wet mix or a semi-dry? Where did you obtain the flags? Whereabouts in the UK are you? Are the joints pointed or left open?
Jason
21 Jun 2002
The Mortar is wet mix. The flags were obtained from BRS Yorkstone, North Yorkshire. I believe the guy runs about 3 or 4 Quarries. It is all new & machine cut. I am in Wimbledon, SW London. The joints will be pointed but are open at the mo. Hope this helps.

Jason

Tony McCormack
21 Jun 2002
These flags aren't de-laminating, are they? They are coming loose from, the bedding which is a wet mix mortar with adequate cement (say, 6:1 or thereabouts) - is that right?

If so, it suggests the laying method is wrong in some way. Is the contractor tapping them down properly so they bed into the mortar rather than just sit on top of it? Is the bedding thick enough - ideally it should be 35-50mm - and what is it laid on top of? A sub-base or bare earth?

Jason
22 Jun 2002
I presume delaminating mean flaking off. If so, they don't appear to be losing anything from the surface. The mortar is standard wet mix with the correct ratio. They are laid on a solid concrete base.

The contractor thinks that because the flags are bowed unevenly (eg one side curves up, the other down), if you step on them it lifts the other side causing it to become detached which seems wrong to me. He is tapping them into the mortar and all the other work he's done has been excellent. Its a bit of a mystery.

Jason

Tony McCormack
22 Jun 2002
Yes, delaminating can be thought of as 'flaking'. The separate layers (laminae) that make up a sedimentary rock, such as sandstone, start to lift and come away from the rest of the rock. Often a sign of a poorly cemented rock type or excessive frost damage.

Anyway, back to the flags in question - even if they are bowed, Jason, it shouldn't make them 'rock' when you walk on them. The bedding mortar should take up any difference in the profile of the flags.

Have they been trafficked (by people) in the first 24 hours or so after laying? This can loosen them from a full bed and cause them to rock. Other than that, I can't think of any other reason why they should behave like this.

 ruler
Forum Question Indian Sandstone suppliers - Pete Cutter - 26 Jun 2002
Hi,

can anyone recommend a supplier of Indian Sandstone flags in the South East?

I just bought a load of grey paving stones from a supplier (who shall remain nameless), but they sold me stone that had already been sold to someone else, and now they can't replace it. As they are becoming increasingly hard to contact I am getting more and more suspicious !!

Naturally I am half-way through my garden landscaping project, so I may need to find some stone quickly.

Also, I am concerned about Tony's comments about the quality of stone available. Any advice about what to look for? The stone I bought was only £28/m², and although many stones had unattractive iron oxide spots on them, we were able to choose the ones we wanted and reject the duff ones.

Thanks in anticipation.

Great web site Tony, btw.

forum answer Tony McCormack - 27 Jun 2002
Marshalls are selling their "Haworth" riven stone for only 31 quid per m², and, unlike some of the Indian stone, it's bladdy good stuff, and can be had in a light grey colour.

Just before last Xmas, a regular visitor to the site told us about a supplier he'd found for his Indian Stone.: maybe it'd be worth you having a look....

Pinks Hill Landscape Merchants
Wood Street Village
Guildford
Surrey
GU3 3BP
Tel. 01483 571 1620
Fax. 01483 536816
E-mail  
Website: Pinks Hill

...if you find anyone else, I'd be interested to hear about them.

Pete Cutter
27 Jun 2002
Hi Tony,

thanks for your response.

Perhaps you can get better prices for Marshalls flags than I can buying them retail. I was originally looking at buying either the Haworth Moor Riven or the Greenmoor Rustic from Marshalls, but at around £23 for a 600x600 flag (Travis Perkins), I make that about £65/sq metre!

Thanks for the reference to Pinks Hill, which is useful. However having paid my supplier I have decided to re-plan and order a variety of rectangles from them instead of waiting for squares to arrive.

By the way, most of the Indian stone I have seen comes in a width of 56cm and lengths of 42cm, 56cm, 70cm, 84cm and 112cm.

With these sizes, I figure that the only option is to lay them in rows that are 56cm wide, using different lengths to break it up. I couldn't work out a way to lay them in two directions, especially as I couldn't get any of the square (56x56) flags. Any comments on this plan?

Thanks again for your help. I will email you the details of my supplier if you are interested. I think they have been caught short by the situation in India, but I'm not sure I could recommend them at present. They did sell me some lovely cobbles (setts?) though, which look great now they have been laid.

Thanks again for your help.
Pete

Tony McCormack
27 Jun 2002
You can get a much better price than that if you shop around. TP have a bloody abysmal pricing policy – they'd charge sixpence for a penny lolly, the robbing abstrads!

I was obliged to but a 25kg block of roofing bitumen from them a couple of months ago £15.60 plus VAT. The very same item at my local roofing distributor is 8.20 plus VAT. They are a last resort for me.

It is possible to lay a coursed or a random pattern using those sizes you quote, Pete, it just takes a bit of thinking about. smiley

Send me the details of your supplier and I'll see if I can find a local supplier of the Marshalls stone for you, at a sensible price.

Jed Ellerby
13 Nov 2002
Has anybody any further experience Pinks Hill of Guildford ... any comments on their Indian sandstone?

I've just picked up some samples and to my uneducated eye it looks good ... no crumbling at the edges. Cost of £26/m² which seems to be a very good deal. They inform me they have their own quarry in India hence have tight quality control ... but dedicating a whole quarry to just one distribution point in the UK seems a bit unlikely. Suspect what they really mean is they just source everything from one quarry hence they get a predictable quality. They also said they don't offer any guarantee at all on the stone which I didn't think was a good sign ... surely a good supplier should be confident of the stone. I imagine I could cover off most problems by checking the entire order carefully prior to delivery but a few years gaurantee would be far more preferable.

The other down side seemed to be expensive delivery ... in the region of £50 for just 25 miles which seems a lot.

Has anybody found other distributors down south?

In addition to the sandstone, they also have Indian slate at £28/m². I was wondering about using Indian for the majority of the patio (approx. 20m²) and putting 2 or 3 larg slate slabs in to break up the design.  Any comments on how slate looks next to Indian sandstone (silver grey sandstone)? What colour pointing would look good for both paving styles? Would I have to upgrade the base to someting more solid for the entire patio as a result of using slate?

Thanks
Jed

Tony McCormack
16 Nov 2002
I visited Pinks Hill last month and, while their imported stone is generally ok, I would not be interested in buying without a quality guarantee and I reckon they are trying it on, probably in an attempt to save up to have that bloody awful dirt track made up into a decent roadway!

Alternative suppliers...

Kent-Blaxill at Colchester - 01206 216000 - ask for Julian Wood and tell him I referred you. Some luvverly stone, and it's guaranteed.

H.Butterflied in Luton - Their chief buyer told me they are sending 4-6 wagon loads of paving into London Village each day, and they sell to the trade, so it has to be good. 01582 491100 - Ted Holmes is your man to ask.

Silverland Stone at Chertsea - very large stocks and a much tidier operation than Pinks Hill. 01932 569277 - ask for Nigel and again, you can use me as a reference. They also have branches at Codicote and Tring in Herts, Sevenoaks in Kent and Handcross in W.Sussex.

The slate blends well with the Indian stone, but, as with all these projects, it's a matter of taste. Just because I think it looks good, doesn't mean eveyone will think it looks good. A decent supplier will allow you to put the two side-by-side so you can make up your own mind.

I always think light-coloured stone paving looks best with a dark mortar - black or dark brown - whereas some very dark paving, such a black marble or mica-rich granite, looks better with a light coloured mortar. Again it's you that has to live with it, not me, so do a test panel before you commit yourself.

Fionagh
6 Jan 2003
Suggest you try CED at West Thurrock. Tel 01708 867237. I have used them several times and can highly recommend them. Prices extremely competitive and quality excellent.
Tony McCormack
6 Jan 2003
Do you know what sort of money they are charging, per m², for thir imported stone? Do they sell concrete block paving?

I was chatting with a Landscape Contractor in Ruislip a couple of months back, and he mentioned CED, but I never got the chance to visit their yard and see what sort of set-up they have.

 ruler
Forum Question Flaking Victorian Flags - Kevin Eyles - 30 Jun 2002
I have just removed a layer of concrete from my living room floor (in a late Victorian terrace in Lancashire) to reveal the original stone flags underneath. The concrete has come away cleanly but the top surface of some of the flags is flaking, revealing a silver-grey powdery surface. I would be most grateful if someone could offer some advice on the best way to deal with this. Should I remove the flaking surface (it looks as if it will come off anyway in time) and if I do, will the 'new' surface take long to 'mature' to the same patina as the undamaged flags?

Many Thanks
Kevin

forum answer Tony McCormack - 30 Jun 2002
This delamination is common with stone flags that have been trapped in a damp environment - beneath a concrete floor - and there's nowt you can do to rectify it.

If you peel off the delaminated sections, you may end up with an unven surface and it will take many, many years for the newly exposed surface to develop the worn characteristics of flags seen outdoors. If you want an authentic-looking stone flag floor, then you either put up with what you have and accept it will take time to develop a worn look, or you rip it out, sell it off and buy in 'worn' reclaimed flags from a local supplier.

Kevin Eyles
1 Jul 2002
Depressing news, but thank you for such a prompt and efficient reply. I've rescued a couple of flags from under the stairs and another from underneath a built-in cupboard which had escaped the dreaded concrete, so I think I'll cut them to size and use them to replace some of the worst ones. The rest I'll have to live with.

Once again, Many Thanks.
Kevin

 ruler
Forum Question Bedding & Pointing - Ajay - 3 Jul 2002
Hi!

I am very much impressed with your website and amazed with the hard work you have put into it.

I want to have the patio done in riven slabs. The contractor wants to bed the flagstones directly onto a ballast, and wants to go for dry sand pointing.

Please advice me.

Thanks a lot

forum answer Tony McCormack
4 Jul 2002
I would not bed directly onto ballast, but some contractors do like that method. For riven patio flags, I'd be happier if a spadeful of cement was added to each barrowful of ballast, to help stiffen it up and prevent it running out when wet. As for dry sand joints with riven flags - that's something I would never do, the joints are too wide, too uneven and the sand will have disappeared within a month. If a joint stabilising compound was to be used in conjunction with the jointing sand, then it would be more accepatable, but, with the cost of these JSCs, you can have the flags mortar pointed for less!
Ajay
4 Jul 2002
With Lonstone Make riven slabs which are medium quality,  would dry grouting be any good.

Also I was looking at your website for designs and one of the designs which appealed to me was using a combination of 600x600 Polished Precast Concrete Flags mixed with Blocks. So what type of bedding and jointing would go with it? Also please is there ar website where I can look for more designs

Many Thanks
Ajay

Tony McCormack
4 Jul 2002
Dry grouting is ok, but, with riven patio flags, I still think mortar pointing, when done properly, is the best.

If you mix polished flags with blocks, then dry sand jointing is fine. Lay the paving just as specified for laying normal flexible block paving, although you could use a 10:1 sand/cement bed if you preferred.

There are other paving websites out there, and some of them illustrate different 'designs', but, apart from the big manufacturers, most feature either photos of existing patios/driveways or bog-standard layouts.

I have a huge collection of design layouts and photographs that I plan to make available online at some point, but it will probably have to wait until I've more free time, possibly in the winter. At last count, I've over 6,200 digital pictures of paving. Sad, eh? wink

 ruler
Forum Question New Paths & Patio - JBloggs - 3 Jul 2002
Tony - first of all congratulations on an excellent site! I know next to nothing about the subject matter but your site is attractive, informative, easy to find one's way around in, loads quickly, superbly laid out - one of the best sites I've ever seen on ANY subject!

Anyway, I'm considering having the front & side paths and the patio relaid. I've got the following queries -

1. We've been advised that Indian Sandstone is probably best for our needs. Certainly from what I've seen, the real stone looks much better than the manufactured stuff. However, I've read your comments that some of the Indian Sandstone isn't very good, and about trying to get a guarantee. Apart from that, how can we REALLY tell if it's OK? (I've tried rubbing the corners as you suggest and it certainly doesn't crumble, but then I haven't got a bricky's fingers!).

2. The thickness is about 25mm, the minimum you suggest - will that be OK?

3. The price of the flagstones is about £30 per sq metre, plus VAT - is that about right?

4. In your Guide Prices, you use a figure of £66.50 incl VAT per sq metre for a patio; a quote we've had would be almost double this but then we live in the south east, we're having a brick edging around the paths & patio, new drain covers (ie with matching stone) & part of the new patio will have to be built up. I know it's difficult for you to say without more info but any comment?

5. Lastly, the DPC at the side of the house. Elsewhere on your site, I saw a figure of 150mm mentioned as the minimum, is that right? We may have a narrow line of shingle between the flags and the walls of the house - does the same figure apply?

Grateful for any advice!

forum answer Tony McCormack - 4 Jul 2002
Hi,

it's not easy to spot if the imported sandstone is 'pukka' or not; it comes down to experience, I suppose, but checking for crumbliness is one simple test, and, from what you say, it's passed. The other simple visual test is to look for de-lamination. This is where the flag is splitting into separate thin layers. This can sometimes be spotted by checking the edges of the flags, and, if there are any obvious 'gaps', then I'd avoid it.

One way of testing the hardness of the stone is to try scratching the surface with a screwdriver. Does the blade penetrate the stone to any significant depth, creating a groove, or is it just a minor scratch on the surface?

25mm really is as thin as you dare go, and, to be honest, I'd be wary with that. There is 30mm stuff on the market for the same sort of price. It must be laid on a full bed, either a semi-dry mix (my preferred method) or a mortar mix. At 25mm thick, these flags aren't strong enough to withstand loading. The Blue Peter method of 5 mortar spots is a definite No-No - too many voids. sulk

30 quid per m² is about the going rate. I can get them for as little as 20 quid up here in t'north, and I know some BMs are knocking them out at 41 quid in that London Village place, so 30 is about right.

With regard to the price you've been quoted for the work. I'd ask for a breakdown of the price. How much for the paving, how much for the edging, how much for the drainage, etc. That will give you a clearer idea of where the money is going. I'd also get at least 3 quotes.

And finally, yes, 150mm is the minimum recommended distance between paving and dpc, whether you have a splash strip or not. You're not going to be prosecuted if it's only, say, 100mm, but it's the sort of thing a surveyor picks up on iof you come to sell the property and it can lead to damp problems in some, but not all, cases.

How's that? smiley

 ruler
Forum Question Problem Soil - Dale - 8 Jul 2002
Hi,
I've started laying my patio, and am using 6 different sizes of Calder Brown. I've taken advice from my local builders merchants, and am using 'Washed Grit' (looks just like sharp sand to me!) as my bedding layer (I'm not adding any cement to stiffen), which I'm compacting with a whacker plate to a depth of 50mm. My concern is this: I've now laid about two thirds of the flags, but haven't mortar'd any of the joints (will do this at the end). Recent bad weather has highlighted a few 'spongy' areas in my compacted grit - I'm not talking soggy, but walking on it causes a mild flex. We live in an area with a high content of clay in the soil, and I think the sponginess is being caused by the saturation of the clay beneath the washed grit.  So now to my questions: when dry the sponginess isn't a problem.

So if I lay the flags and mortar in the joints when dry, water won't be able to penetrate from above - but will the problem sponginess still persist beneath the patio (i.e. seepage in from surrounding ground)? Will the mortaring be strong enough to stop the flex, or will the flag still move slightly and result in cracked joints?  I'm concerned that if I continue without further advice, I may only have to take the entire Patio up in the future to dig down to more solid material and use a proper sub-base (type 1?) underneath the bedding layer.....
The amount of movement when a flag is on the grit isn't massive - max of around 2mm - and the problem isn't everywhere  - will my jointing 'lock' the flags, stop the movement, and let me get away with not having to redo it all again?!?

forum answer Tony McCormack - 8 Jul 2002
You really can't rely on mortar to stop flags rocking if the bedding is loose. It puts undue and levered pressuree on the mortar joint, which then cracks, allowing the flag to move even more. sulk

The easiest solution is to lift the few flags that are rocking and stir a trowelfull or two of cement into the bedding before re-seating them, and consolidating again. This will stiffen the bed, and so prevent the flag rocking and so the eventual mortar jointing won't be compromised.

I'd strongly recommend buttering the receiving edges with mortar before re-laying the lifted flags, and then point the joint immediately after consolidation. This will more or less guarantee the previously loose flag is held firmly in place.

Let me know how you get on.

Dale
9 Jul 2002
Thanks TonyMcC - it's been raining cat's and dog's for the last 2 days so I'll be able to check for any spongy areas and fix as you've recommended.  As the majority of flags are fine, I'm relieved to not have to start again smiley

I guess I could have saved myself a lot of bother if I'd mixed cement in with the grit from the outset - we live and learn!

ruler

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