Drivereplacing concrete driveway

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Flotsam
Posts: 6
Joined: Tue May 28, 2013 12:56 pm
Location: West Yorkshire

Post: # 99523Post Flotsam

Just going through the slightly traumatic experience of having a builder in to replace the old garage with a slightly bigger 'outbuilding' and having the old concrete driveway replaced. Please can you help me with the following concerns?

(1) The old concrete driveway has been removed and the level lowered slightly. Should the concrete for the slabs (4 sections in all to include expansion gaps) be poured straight onto the clay or should there be some sort of subbase e.g. hardcore and what depth? When I asked about the base preparation, I was told that some stones will be 'rammed' into the clay (whatever that means!). I have also been told that he has looked at the clay and it is ok (again, whatever that means).
(2) The drive level was going to lowered slightly more, but apparently there is a gas pipe in the way.
(3) Should the driveway slope (slightly) towards the house or away? I looks like the height on the house side of the drive will be slightly higher than the one adjacent to the neighbours side.

I would appreciate your response as I do not have the much knowledge in this area. I have been told "Not to worry!", but would like to be a little more informed. I hope I have managed to attach photos re: work so far.

Image (Side of house)
Image (Driveway down side of house)
Image (Driveway entrance/exit)Image ('Pin' kerb? Showing proposed height of driveway)

r896neo
Posts: 521
Joined: Wed Feb 22, 2012 9:38 pm

Post: # 99524Post r896neo

Personally I think its a bad idea not to have a hardcore sub base under a concrete drive. A path would be fine but why take the risk with a driveway.

It looks like there is more excavating to do anyway as the concrete needs to be at least 100mm thick with 125 probably being a better bet on a drive.

Are you sure this guy is up to the job? Concrete as a finished surface is a very easy thing to get wrong. I would want to see previous finished concrete paths or drives he has done.

digerjones
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Location: cheshire

Post: # 99526Post digerjones

why has he took the old drive up. it would have been better to leave the drive in till hes finished the garage. it needs to be dug out at least 9/10'' from finished floor level.
good luck
dylan

Flotsam
Posts: 6
Joined: Tue May 28, 2013 12:56 pm
Location: West Yorkshire

Post: # 99532Post Flotsam

Thanks for the information so far. I think the reason the driveway was taken up was because a minidigger was used to dig the footings for the outbuilding and to break up the existing concrete drive. The guy is pretty amiable, but I just want to make sure I am more informed so I can counter anything I may not agree with. Work is stopping for a few days, so am trying to gather information. The clay surrounding the house is very thick and was what the original concrete driveway was laid on, although some cracks had developed (mind you it had probably been down since the house was built). Is there are test for the stability of the clay?

At the moment, one of the reasons for not going lower is the gas pipe. Is there a standard procedure for dealing with this e.g. would you just place hardcore/sand round, to protect it? Should it be covered by something e.g. surrrounded by plastic pipe and embedded in the concrete?

mickg
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Post: # 99533Post mickg

don't take it the wrong way but like other have said the correct way would be to excavate the foundations, remove the existing concrete driveway and the clay down to the correct depth and then to lay the sub base for the new driveway, this way means both the builder and your family are not walking through dirty clay and walking it everywhere mainly on your carpets looking at the state he has left the front door area - what are you suppose to do balance yourself on a 125mm floor board he is using as a plank whist carrying the shopping in doors :D

he could have just dug out for the foundations and completed the work at the rear then to of removed the driveway including any surplus building materials or waste left over from the rear building work

how he has left the driveway at the moment means he still has to bring the mini digger back to remove the surplus clay down to the correct level, or he has no intention of removing it and was aiming on pouring the new concrete drive on top of what he has left as per the photos you posted above - if this is the case then it is not the correct way

everyone can operate in different ways but the way this guy has approached your work is not what I would call the correct way whist keeping the site spotlessly clean and above all SAFE for everyone
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lutonlagerlout
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Location: bedfordshire

Post: # 99534Post lutonlagerlout

^^
needs to be dug out at least 225mm below finish
125mm type 1 wacked in to levels then minimum 100MM of c30 concrete (pavemix) laid to falls tamped brushed and arris troweled
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sy76uk
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Location: leicester

Post: # 99535Post sy76uk

would he need any re-bar in with that?

msh paving
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Post: # 99550Post msh paving

^^^^ no need , maybe a small mesh but cant see a need
MSH :)
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GB_Groundworks
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Post: # 99556Post GB_Groundworks

A layer of 142 50mm from the top wouldn't do any harm and help with plastic cracking.

I wonder if there will be any expansion material next to the building, crack formers or contraction joints cut into 24hrs hours after pouring.
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lutonlagerlout
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Post: # 99563Post lutonlagerlout

I would say 2 hopes Giles and bob is outta town
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msh paving
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Post: # 99566Post msh paving

^^^^^^ :D :D
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Flotsam
Posts: 6
Joined: Tue May 28, 2013 12:56 pm
Location: West Yorkshire

Post: # 100446Post Flotsam

Just got the feed for the builder's horses- he has skipped town! Week 12 of the job and think I drew the short straw re: builders and need to get a few more quotes for the driveway and some paving flags at the rear of the house.

Originally the driveway was concrete which had been poured straight onto the clay base you can see. The builder was under the impression that as it had been down for so long then not much would be needed as a base (MOT1?)- "just a few stones whacked into it". Although, from the posts above it looks like 125mm type 1 would be best.

Could you please help answer the following so I can arrive at a spec to give re: quotes?
(1) Linear drain will be placed alongside the house wall- should it fit flush against the wall (I think there will be a small gap so the linear drain lines up with the hoppers/gullies, so it won't) or should there be some flexible filler board+sillicone and a thin strip of concrete to fill it?
(2) The driveway height will be 2 courses below the dpc. On the neighbour's side, the concrete was going to be edged with some pin kerb but I don't think this will extend far enough down into the ground. Would the kerb easily be kicked away from the concrete/what else would be better for the edging?
(3) The spec he suggested was, at the top of the driveway (where the car is parked) 150mm concrete with a single sheet of rebar to support the car at the beginning of the drive, 100mm concrete along the rest of the driveway with no rebar- foot traffic only. Does this sound ok?
(4) A concrete pathway in front of the bay window is to be replaced- nothing will be put under it, 100mm concrete would be poured straight onto the exposed clay.
(5) I suggested, from what I had read, that 12mm filler be used to create expansion gaps with silicone (30mm) on top, roughly every 3-4m.
(6) Would a layer of DPM be needed along the length of the driveway?
(7) The driveway was to be formed in sections. Will steel dowels be needed to join each section? How should this done?
(8) Driveway crossfall towards linear drain is 1:60. The concrete is be brushed and trowelled.

I have found this forum and site to be really useful and did use it to inform my discussions with the 'builder'. Thanks for the information provided previously and for any replies.

GB_Groundworks
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Post: # 100447Post GB_Groundworks

just get someone who knows what they are doing in to do it, pay cheap pay twice

randomly sticking mesh in concrete does no good, its used in specific ways depending on the stress and strains, light mesh in the top to stop cracking, large mesh in the bottom of the slab for strength

for normal everyday car use 100mm with a layer of a142 mesh is fine(assumes good ground and 100-150mm of mot well consolidated , 3.5 ton vans etc 150-200mm

yes you need dam all the way to stop the concrete loosing to much water into the ground or being attacked by minerals etc in the ground

no pour it one and cut contraction joint 25% of the depth within 24 hours of pouring, you can put some crack formers in if you want

id want a troweller and brushed finish as well

here this is on the main site

Image

http://www.pavingexpert.com/concrete.htm

copyright the gaffer




Edited By GB_Groundworks on 1407957322
Giles

Groundworks and Equestrian specialists, prestige new builds and sports pitches. High Peak, Cheshire, South Yorkshire area.

http://www.gbgroundworks.com

Flotsam
Posts: 6
Joined: Tue May 28, 2013 12:56 pm
Location: West Yorkshire

Post: # 100567Post Flotsam

Thanks GB, Thought I'd got someone in that knew what they were doing, before!

I have had specs from two local driveway comps, both said that they would put down 100mm concrete, 100mm hardcore, no dpm and no rebar. I asked both whether rebar should be used in the concrete under where the car will be parked and they said there is no need.

Does this sound ok from the people who know what they are doing?

msh paving
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Post: # 100568Post msh paving

you cant do a good job with no DPM under the concrete as the water will run out to quick before you finish it.
for a good job i would use 150mm of concrete, 1 layer of A252mesh 50mm from the bottom,you dont have to use mesh but it will make a far better job and stand the test of time.
You say driveway contractors but are they concrete people or just general paving men MSH :)
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