C40 concrete recipe - Kitchen worktops

Setts and cobbles, tarmac, asphalt, resin systems, concrete whether it's plain, patterned or stencilled, gravels, etc.
Brucieboy
Posts: 162
Joined: Sun Jul 17, 2011 1:21 am
Location: Essex

Post: # 75861Post Brucieboy

Believe it or not my daughter works for one of the plc's as a sales co-ordinator dealing with ready mixed concrete, aggregates, recycling and asphalt (the latter of which I know very little). We talk shop when she comes over to visit until my wife gets the hump and tells us to change the subject :D

Bruce - you can buy relatively small quantities of powdered microsilica in 20kg bags from Carbon Enterprises Ltd based in Esher, Surrey.
Retired DIY'er

mnlad743
Posts: 22
Joined: Mon Mar 26, 2012 9:54 am
Location: Worcestershire

Post: # 75984Post mnlad743

Brucieboy wrote:Bruce - you can buy relatively small quantities of powdered microsilica in 20kg bags from Carbon Enterprises Ltd based in Esher, Surrey.
I've had a look at Carbon Enterprises web site and they carry four different microsilica products - are all suitable or should I be looking at one of their products in particular? Perhaps the M600 as I gather it's white in colour and will therefore have the least impact on the colour of the overall mix - always a plus when working with powdered pigments.
Bruce

mnlad743
Posts: 22
Joined: Mon Mar 26, 2012 9:54 am
Location: Worcestershire

Post: # 75985Post mnlad743

Brucieboy - Another question is if microsilica is going to be included in a mix - at what concentration?
Bruce

Brucieboy
Posts: 162
Joined: Sun Jul 17, 2011 1:21 am
Location: Essex

Post: # 76006Post Brucieboy

Bruce - we normally use Microsilica 93 (densified) at 40 kg/m3. It is dark grey which, as you say, may impact on the colour of the concrete if using white cement and pigments. We haven't used M600 (undensified) white microsilica to my knowledge, however, its relative density and bulk density (2.3 and 600 kg/m3 respectively) are both similar to that of Microsilica 93 so the performance should be similar. To be certain, I strongly recommend you contact their sales/technical advisor to obtain more specialist advice about the product, including any relevant health and safety requirements (as with all materials). Remember it is an extermely fine powder, each grain is at least 100 times smaller than a cement grain.

On double checking, Microsilica 93 is supplied in 10 kg bags (cost somewhere in the region of £5-6 per bag but, as usual, it depends on quantity, haulage etc). Not sure of the bag size or cost of M600.

As you're in a position to do trials, you may be able to use a lower quantity, say 25 or 30 kg/m3 - it depends on the finish you require and your budget. As I stated previously, it's normal practice to use microsilica with a superplasticiser (or medium-range water reducer). The slump needs to be in the region of 100-150 mm otherwise it becomes quite difficult to handle, i.e. very stodgy. Keep the cement content at 400 kg/m3 for best results.
Retired DIY'er

nova_ndut
Posts: 1
Joined: Sat Apr 20, 2013 10:42 pm
Location: Edinburgh

Post: # 89279Post nova_ndut

Can anyone advise me the stockist I can get PROCEM from. I'm based in Edinburgh. Many thanks.

Brucieboy
Posts: 162
Joined: Sun Jul 17, 2011 1:21 am
Location: Essex

Post: # 89285Post Brucieboy

Procem is made by Lafarge Cement but usually available on special order from builders merchants that stock their other products such as General Purpose Cement, Mastercrete and Snowcrete. Best ask around.
Retired DIY'er

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